What Is Lean Manufacturing Doing About The Silent Killers?
Companies the world over are asking “What is lean manufacturing doing for 5S implementation in the office?” Understandably, they usually look to the production or hospital floor for applying methods such as 5S, but maybe a big part of the underlying problem is that you need 5S implementation in the office!
For many businesses, the front office consumes as much as 50% of the total budget, yet it is very often overlooked and is a sort of blind spot for management. So much of the focus is on the shop floor, yet many of the underlying causes for production waste is in the office.
The silent killers
A 5S implementation in the office will quickly reveal many areas of waste. Some of these silent killers are:
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People waste
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Process waste
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Information waste
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Asset waste
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Surface waste
So many programs, so little to show
A common experience in companies that are trying their best to implement lean manufacturing is that they have experts all over the building, people flying in and out, charts and posters in all the right places, program after program running, but where’s the beef? What is there to show for all this effort? You don’ t want your people to be wondering, after six months, what is lean manufacturing?
Just as the decision to implement lean manufacturing begins and ends with top management, so does the process. If the front office is disorganized and an endless pursuit of playing catch up with all the ongoing details of daily activities, it is only natural that the operation of the business will be lacking.
Suppose that you have 5s, Six Sigma, and Value Stream Mapping, all running at the same time. You have specialists, Black belts, and responsible employees engaged in monitoring an [Read more →]

